10 Best Hand Sanders 2025 in the United States

The Milwaukee Electric Tools 2648-20 M18 Random Orbit Sander is a battery-powered sander that operates on 18 volts, making it highly portable and convenient for jobs where a power outlet might not be readily available. The fine grit type and lightweight design at only 2 pounds make it easy to handle and control, which enhances its ergonomic design.

Its compact dimensions (11 inches long, 6 inches wide, and 7 inches high) make it suitable for tight spaces and detailed work. The absence of included batteries means an additional purchase may be necessary unless you already own compatible Milwaukee batteries.

This sander would be particularly beneficial for users looking for a portable and easy-to-use option for various sanding tasks.

The SKIL Corded Detail Sander is a compact, corded electric hand-sander suitable for small to medium sanding tasks where precision and comfort matter. It has a 1 amp motor that provides a strong sanding action with 12,000 orbits per minute, which should be enough power for most detail work on wood or metal surfaces. Its corded power source means you won’t have to worry about battery life, but you will need access to an outlet during use.

This sander excels in dust control, offering a micro-filtration system along with a dust port that can connect to a vacuum, helping keep your workspace cleaner and healthier. The sanding sheets are easy to change thanks to a hook and loop design, which is a user-friendly feature for quick adjustments.

Ergonomically, it’s designed to reduce hand fatigue with a soft rubber grip and counterbalance to minimize vibration, making longer sanding sessions more comfortable. The on/off switch is dust-sealed, which helps maintain durability and ease of use during work. This SKIL model is a solid choice for users looking for a reliable detail sander that is easy to use and maintain, especially in dust management and comfort. It’s best suited for DIYers or hobbyists working on small projects rather than heavy professional use where more speed options or larger pad sizes might be needed.

The Milwaukee 2531-20 12V Brushless Cordless Orbital Detail Sander is a versatile and lightweight tool, ideal for users who need a portable, battery-powered sander. Weighing just 1.3 lbs, it's easy to handle and reduces user fatigue during extended use. Its compact dimensions make it suitable for detailed work, such as sanding in tight spaces or on intricate surfaces.

The 1.5mm orbit diameter helps in providing a smooth finish while the variable speed trigger and four-speed settings offer control for different sanding tasks. An LED light further aids in visibility, which is useful for precision work. However, it’s important to note that this model does not come with batteries, which must be purchased separately.

The sander includes useful accessories like nine mesh sanding sheets, a sponge interface pad, and a pad saver, making it a ready-to-use package for various applications. This sander is particularly good for DIY enthusiasts or professionals looking for a reliable and cordless option, though the cost and additional purchase of batteries should be considered.